Beyond the Shipping Label

October 15, 2025
Catherine Hornsby

Unlocking the Full Potential of Label Printing

When most people think of labeling, the humble shipping label likely comes to mind—those familiar barcoded stickers affixed to e-commerce packages crisscrossing the globe. And while shipping labels are indeed produced by the millions each day using thermal and print-and-apply systems, they represent just one facet of what modern label printers can do.

Today’s labeling technology—especially with the addition of full-color and high-resolution thermal printers—opens the door to a wide range of applications across manufacturing, processing, and fulfillment environments. If you're only using your printer for outbound logistics, you're missing out on valuable opportunities to streamline operations, enhance branding, and improve compliance.
 

Let's explore the many ways label printers can go beyond the box.

Packaging Applications
With Thermal and Thermal Transfer Printers:
  • Overprinting on Pre-Printed Labels

    • Brand Consistency: Maintain a cohesive visual identity by adding variable data—like lot codes or expiration dates—onto labels that already feature logos, color palettes, or regulatory icons.

    • Cost Efficiency: Reduce the need for fully custom labels for every SKU. Use pre-printed stock and add only the necessary variable information.

    • Operational Flexibility: Enable just-in-time labeling by printing product-specific data on demand, minimizing waste and improving turnaround.

    • Regulatory Compliance: Easily add traceability elements such as batch numbers, barcodes, or RFID encoding without redesigning the entire label.

  • Other Thermal Labeling Uses:

    • Create minimalist, clean packaging labels (think Rae Dunn-style simplicity).

    • Apply secondary barcode or compliance labels to pre-printed packaging.

    • Print correction labels to salvage mislabeled inventory.

With Full-Color Label Printers:Product Labels

  • On-Demand CMYK Product Labels

    • Reduce inventory of pre-printed labels and eliminate obsolescence.

    • Make design changes quickly without waiting for new label stock.

  • Product Differentiation

    • Use color to distinguish between similar SKUs (e.g., shoe colors or syrup flavors).

    • Improve shelf appeal and speed up picking with visual cues.

Facility & Operational Labeling
Label printers can also support internal operations with a wide range of facility-focused applications:
  • Print inventory and case labels with barcodes for faster scanning.
  • Create rack, bin, or floor location labels for warehouse navigation.
  • Use color-coded labels to streamline product identification and picking.
  • Generate record-keeping labels for files, storage boxes, or archives.
  • Print visitor badges or temporary access passes.
  • Produce instructional placards or procedural signage for workstations.
Manufacturing & Compliance
In production environments, label printers play a critical role in safety, traceability, and efficiency:
  • Print compliance labels with warning symbols or regulatory information.
  • Generate inventory control labels for raw materials and finished goods.
  • Print pick lists or packing lists directly at the point of use.
  • Create instructional labels for assembly, inspection, or quality control.
Shipping—And Then SomeShipping Labels with Color
Even within the shipping department, there’s room to innovate:
  • Use color to highlight key areas on shipping labels (e.g., fragile, rush).
  • Add coupons, QR codes, or return instructions directly to the label.
  • Print packing slips as supplemental or concealed labels.
  • Include promotional stickers or branded inserts to enhance the unboxing experience.
Conclusion: One Printer, Many Possibilities
Label printers are no longer single-purpose tools. With a bit of creativity and the right hardware, they can become powerful assets across your entire operation—from packaging and compliance to inventory and customer engagement. If you already have the equipment, why not maximize its potential?
 

Let Us Solve Your Labeling Challenges

Let our experts help you to fulfill your labeling goals.  FOX IV's experienced team will evaluate your application and recommend the products that will best meet your requirements.

Contact FOX IV